Multigrain Chips Production Line

A key element of the production line is the continuous cooking and roasting (CCR) system, which maintains a constant temperature, and thus constant production, without the need for batch processing.

Key advantages include:

• Even heat distribution results in uniform chip quality
• Controlled cooking to retain grain nutrients
• Uniform color, crunch, and texture
• Less chance of burning or undercooking

This ensures that every multigrain chip is crisp and flavorful.

The production of these multigrain chips requires precise mixing of the blended grains using a specific mixing system, which mixes together the grains with the seasonings and moisture.

This step is vital for:

• It absorbs flavor between batches of ingredients
• Binding the dough to the bench
• Ways to improve chip strength

The preparation of the dough can affect the texture of the final product.

Once the dough is prepared, the dough is run through forming and cutting equipment that formats the multigrain chips to be uniform. The equipment:

• Consistent chip thickness
• Smooth edges and clean cuts
• Minimal material wastage

Uniformity of size can improve the appearance of the food and ease even cooking when the product is roasted, fried, etc.

Chips are often sent through a seasoning drum, which evenly coats them with flavorings after cooking or roasting. This equipment needs to prevent chips from breaking.

Supported flavors for this system include:

• Classic salted
• Masala and spice blends
• Cheese and herb seasonings
• Low-salt or baked varieties are available

The seasoning makes the product more palatable while keeping it consistent.

The Multigrain Chips Production Line is constructed entirely of food-grade stainless steel and meets food contact surfaces from internationally recognized food standards. The line is easily cleaned and sterilized.

Benefits include:

• Hygienic processing environment
• Long machine life
• Resistant to corrosion and wear

Grains and other materials are added to the process after being inspected for conformity to specifications.

The grains are then mixed with water and other ingredients, forming a dough with the desired moisture content.

These are then chopped into uniformly-shaped chips, so that they will cook evenly.

Then the chips pass through a Baking unit to reduce moisture and develop the desired texture.

A revolving seasoning drum is used to evenly distribute the various flavors onto the chips.

The finished chips are cooled and often packaged while still fresh.

Compared with manual production and batch production, the system provides a high degree of consistency in taste, texture and appearance.

Designed for continuous operation across several shifts, this line produces on a massive scale.

Controlled processing reduces oil absorption and retains the nutritional value of the grains.

Efficient heating systems reduce fuel consumption and operating costs.