We manufacture Automatic Popcorn Popping Machines and Continuous Popcorn Popping Machines for the commercial and industrial popcorn industry. Our popcorn machines utilize the latest technology in popcorn popping and heat control to help food manufacturers get perfect popping, ideal expansion, great crunch, and uniform quality in every piece of popcorn produced.
These machines are most suited for snacks, food processing units, multiplex manufacturers, and export-oriented popcorn manufacturers as they are highly efficient, hygienic, allow continuous processing of popcorn, and are the most desired choice for popcorn processing plants.
An Automatic Popcorn Popping Machine is a food processing machine that pops popcorn kernels using controlled temperature and air flow, such that the kernels do not get burnt or under popped. A Continuous Popcorn Popping Machine pops popcorn without interruption, making the process more efficient and minimizing human involvement.
Many forms of popcorn popping performed in batch mode with manual controls results in inconsistent extrusion, burnt popcorn and high levels of wastage. Our continuous popcorn popping system achieves consistent heat transfer, moisture and expansion to deliver high quality popcorn that can be season, flavored and packaged quickly and easily.
Our popcorn processing machines are built with the best features to add value to your production units. Below are some of the key features of our machines:
The machine uses a continuous hot air controlled heating system and heats each kernel evenly to avoid uneven cracking and having a higher ratio of popcorn to corn.
Temperature is an important factor in popcorn manufacture, as heat which is too high can burn the kernels, and too low may dampen the pop. All our machines have accurate temperature control systems to ensure perfect temperatures throughout the popping process.
The Automatic Popcorn Popping Machine and all of its food contact parts are made from food grade stainless steel which is appropriate for sanitary food processing, easily cleaned, corrosion resistant, and meets commercial food safety standards.
To minimize human labor and increase productivity, the machine is produced in semi-automated and automated versions. The integrated control panel enables the operator to set the temperature, airflow and speed of production.
Knowing the workflow can help determine machine performance and efficiency levels:
Clean and graded popcorn kernels are fed into the machine via a regulated feeding system that maintains a smooth, continuous stream of kernels to prevent any clogs or uneven loading.
Popcorn kernels are then fed through the popping chamber, where they are exposed to hot air and controlled heating, causing expanding moisture within the kernels to pop them with minimal burning and maximum expansion.
This advanced airflow helps to separate the unpopped and partially popped kernels from the good quality product.
The popped popcorn is discharged from the machine in a continuous flow, passing to seasoning drums, cooling conveyors, or directly to packaging machines, depending on the design.
| Model No. | Capacity | Power | Fuel | Fuel Consumption |
|---|---|---|---|---|
| Roast Master - 100 | 100 Kgs/Hr | 7 HP | GAS/OIL | 6/7 Kg Per Hr |
| Roast Master - 200 | 200 Kgs/Hr | 10 HP | GAS/OIL | 10/12 Kg Per Hr |
Whether expanding a current facility or starting a new popcorn business, our popcorn machines offer many advantages to consider.
The continuous popping system ensures a more uniform looking product in terms of texture, color and expansion compared to batch or hand-popping.
Aimed at continuous production, the machine also promises to make large quantities of a product without changes in quality, suitable for commercial snacking.
Controlled popping and uniform heat exposure maintain corn's original flavor, while producing light and crispy popcorn, which is preferred by consumers.
Optimized heating systems achieve energy savings and top performance that can lower annual operational costs.
Roastmaster - Engimech Industries is a leading provider of food processing machines and equipment to the snack and food industry. Our people have spent years perfecting our machines and working to understand the process and the needs of the snack industry.
We provide more than just machinery. We help build efficient, expandable food processing solutions.
If you are looking to set up or upgrade a popcorn processing line, please let us know your requirements and we can send you machine specifications and brochures.
The Automatic Popcorn Popping Machines we carry will pop perfect popcorn every time, and will help keep your business successful for many years to come.